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Fuel Line Size

The Parker hose is fine, but I prefer having a clamp of some kind OVER the line on connections for fuel lines.

The Aeroquip FC234 line (this is the fuel-rated hose) has a rough fabric overcoat that is a BITCH to clean once oil gets on it. Ok, make that impossible to clean.

It is expensive - and the best.

Some Parker hose uses the "Push-Lok" couplers, but there are conflicting reports on whether that passes USCG muster for fuel connections unless you either overcrimp (rendering the fitting non-reusable) or clamp (which the fittings are NOT designed for) I like the Parker hose, but am not sure I'd use it in that application. If you have Parker hose with approved two-piece (Aeroquip-style) fittings, then fine - but note that you must match the fitting and hose suppliers EXACTLY. Using Parker hose with Aeroquip fittings is asking for major trouble - the IDs and ODs of those fittings and how they "bite" into the hose is PRECISELY engineered for the hose in question.

In both of the above applications you must assemble the fittings and hose EXACTLY CORRECTLY, or it WILL leak and/or potentially come apart under stress. Neither is good. Done right, both are very acceptable options - but not cheap.

Black, A-1 rated fuel hose is significantly cheaper than either the Parker or Aeroquip hose, uses standard brass barbed fittings and SS hose clamps, passes USCG muster, and works. I've got a fair bit of it on Gigabite now and like it plenty. As my Aeroquip hose wears and needs replacement, I will seriously consider replacing ALL of it with the A-1 black rubber hose.

ALL hose lines need to be replaced on 5-year intervals if used in fuel applications. Many people don't, but you should see how badly deteriorated the interior braid is on some of the FC234 hose I've pulled that's been in service for way too long. Does it still have enough integrity to do the job? I don't know....

Other thing to keep in mind is that flare fittings have potential air leak issues on the suction side. Floscan is ADAMANT about using seal washers on flare fittings, and strongly recommends doing away with them entirely on the suction side of the system. When I put in my Floscans I got rid of all the Aeroquip hose and flare fittings from the tank up to the outlet of the Floscans - and have had no problems with this approach.

For long runs on a bulkhead or stringer (where movement is not at issue) and when fire resistance is a factor NOTHING beats thickwall soft copper. Nothing. Hatteras used it for a reason on these boats. 20 year service life - or more - is not unusual. WHEN it fails it is almost always from external corrosion due to salt water - properly secured it simply doesn't wear out in the usual sense. It is easily cut to exact length required, flared "in place" to fit flare fittings, and if secured on stringers with readily available standard bracketing, with hose off the ends to go to the "final consumer" (e.g. fuel filters, etc) it is arguably the best choice out of all for "hard-attached" runs.

My boat has factory thickwall soft copper from the tanks to the manifold at the forward cockpit bulkhead, and then again from there to the primary filters. I have a vibration isolation/feed loop of A-1 rated hose from there to the filters, and again after the filters to the Floscan transducers. From there I am using what was existing Aeroquip FC534 hose to the engines, and back to the inlet of the Floscan reverse transducer - then again A-1 black hose back to the copper return line.

To those who say that this isn't ok in a "vibration rich" environment I call BS loudly. Virtually every home and commercial (not to mention your boat!) AC system made uses this stuff between the compressor and condensor, and that's a quite high-vibration environment. Go look - its all thickwall soft copper. WHEN that fails it is almost always at the solder joints (which are "hardpoints") - but in boats for obvious reasons we don't solder fuel lines together (BOOM!); instead we flare the tubing and use a flare connection.

If/when the copper fails I will certainly consider replacing like with like. I bet its cheaper than any hose solution and the only cost for installation is a flare and cutting tool - cheap and available at any home center - as is the tubing in rolls! If not, then it will all get replaced with A-1 rubber hose. The only possible exception would be the lines from the fuel pump to the final filter and cylinder head - I am very likely to keep those as the FC234 hose, because of its superior pressure rating and the fact that this part of the system IS under pressure.

The Parker stuff may LOOK nice, but there's no hose on the planet that will retain integrity in a fire the way metal pipe does.

Finally, I will warn you away from crimped connections on anything. That makes your system non-field-repairable. That's ok if you don't mind limping in on one engine if you have a leak somewhere, but I do very much mind and want to be able to fix it on the water. The only way to do that is to use materials that can be field repaired and keep a length of the correct hose on board. If I lose a hose due to some calamity I can replace it on the water with a clamped system - this is also possible with the Aeroquip FC234 hose with the reusable fittings if you have a hacksaw. Its flatly impossible with compression-crimped connections.
 
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Just a note . When I said Goodyear, I meant Goodyear rubber prod. Who is the Parker dealer on the West coast of FL. I did not mean Goodyear hose.
 
Genesis,
If you do away with all of the flare fittings on the suction side what do you use to transition from the copper to the A-1 hose? My boat has all A-1 from tanks to the primaries and I want to change it back to copper. (Another example of professional work by the boatyard hacks. They didn't even bother to secure the hose.)
Fred
 
ONE flare fitting - but its the softwall copper of the tubing you're sealing against. That has no history of leaking as do brass-on-brass or brass-on-steel (or steel-on-steel) flares.

The reason is that copper is much more malleble and thus seals very well in this application as it forms to the male end.

I've had zero trouble with this, and its only one fitting. You can use the seals if you want - but they're just copper sealing washers made to go on flare fittings. Since what you're sealing against in this case IS copper, I consider them redundant in this (and only this!) case.
 
Actually there is quite a bit of copper plumbing in a vintage Hatteras- the Hynautic lines and water system are also done with copper. I've had no trouble (knock wood) with the steering plumbing, and the only trouble I've had with the water system is when I didn't winterize it properly- or where the hose join it, which are just pieces of hose clamped to the outside of the tubing. This isn't the way it is supposed to be, and I need to replace it this winter with flared tubing in sections where hose is now, or proper flare ends with barbs to the hoses.
I have some fuel line refits to do- I think I may follow Karl's direction and replace copper with copper. The cost IS a factor, and after all the original, as far as I can tell, has lasted since 1971- thirty-four years.
 
I've got a 1986 36SC with 454 Crusaders. The fuel lines from the primary Racors to the fuel pump are blue hose. I suspect these lines are the "blue Aeroquip", are original, and have flare fittings. I plan to install FloScans this winter and since the hose is probably 20 years old will plan to replace the hose at the same time. Can I use the A-1 black fuel hose ( Shields brand as sold by West Marine) with brass barbed fittings and clamps and be safe with gas engines? I have never made a flare fitting and thus would feel uncomfortable doing so with the gas fuel lines.
 
Absolutely. Double-clamp - this will require finding the "thin" clamps, as the thick ones are too wide to use two.
 
Genesis, thanks for the information. :) I think the FloScans will slowly pay for themselves in fuel savings with the price of fuel today and it just made sense to change the fuel lines at the same time. Vic
 
Yep. I put the floscans on my engines recently.

Interesting point is that I had thought that running slower would save significant fuel. It doesn't - until I drop back to displacement speeds.

I am fully "out of the hole" at 14kts, but there is no material difference in fuel burn between 14kts and 18kts.

Dropping back to 9 kts, however, returns bigtime, with just over 1.0nmpg (.vs. 0.4 - 0.5!)

I'm not completely "calibrated" yet, and I think the numbers I'm getting back are low (that is, more burn that actual) - until we get the fuel problems sorted out here (supply-wise) I have to live with the "rough" calibration.
 
Liquid Asset said:
So I talked to the parker store today and the A1 fuel hose is in 5/8" is pretty cheap. about $2.50 a foot. The thing I dont like is that I have to use hose clamps according to them.

The fittings the man said I have to use are barbs and to use hose clamps which is because he said the press on fittings are not USCG certified.

What is this discussion about twist on ends? I am interested in those. Please give me some more information.

Pat
I also went to the Parker store here in Annapolis, the 221IFR hose the blue stuff is fire rated, CGA, and the new brass crimp fittings are also CGA, as well.
So many options, I guess it depends on the pocket book. All the new boats use blue hose.
JW
 
CRIMP fittings are CGA rated, but (1) you can't put them on yourself, and (2) they obviously aren't reusable.

The hose is fine - the problem is the fittings, and the "push-lok" ones are not approved. So its either hose barbs or having something made up.

I have seen Parker hose with reusable Aeroquip-style fittings - but I don't know where you get them - so far that has not been a fruitful search on my part.....
 
You can get the Parker fittings at maesco.com. You can not use Aeroquip fitings on Parker lines. When I priced the Aeroquip against the Parker, the Parker was significantly less for the hose and the fittings. So much so that the yard doing my repower was able to get Aeroquip to match the price. Maesco sent me a sample line with their fittings on it. The fittings look just like the Aeroquip ones. If you don't want to make up the lines yourself, they will make them up for you. My regular mechanic (who was not doing the repower) prefered Parker, the yard where I kept the boat had switched to Parker as did several others who I spoke with. Again it is much cheaper than Aeroquip, and a whole lot easier to keep clean.

Jack Sardina
 
I am replacing my suction feed lines this winter for both 671Ns. Still had the originals which were the copper line discussed on this tread. They had some corrosion most likely due to previous owners problem with strainer connection. Question: the originals look to be 1/2" ID. Do I replace with like size or go up in size as suggested early on this thread switching to 5/8" ID? Is this over-kill for 671Ns?

BTW, I plan on using the recommended A-1 Parker smooth hose with barb fittings/clamps. Thanks for all the great advice.
George
 
1/2" will be fine for "N"s.....
 

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