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Bow Thruster Project Nearly Complete

  • Thread starter Thread starter DLCameron2
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DLCameron2

Well-known member
Joined
Apr 21, 2005
Messages
323
Hatteras Model
53' EXTENDED DECKHOUSE (1983 - 1988)
Tube installed in 2006, finally getting around to installing the thruster. WESMAR 12" V1-12 13.5HP 24v running on 32v. I have had a great relationship with WESMAR and installed RS 600 stabilizers back in 2006. Installation by RiversBend Marina, St. Clair, MI. Here are a couple of pics. I will update after I have tried it out.

DC
 

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Looks great Don. Hopefully it works just as well.
 
It never dawned on me to install the tube one year and the motor the next!
 
It never dawned on me to install the tube one year and the motor the next!

That is a good idea. And I think this is like a 7K job at some boat yards, right?
That's what one broker told me.
 
That is a good idea. And I think this is like a 7K job at some boat yards, right?
That's what one broker told me.

A good big one will probably run you $10K complete.
 
A good big one will probably run you $10K complete.

Sheesh, the figure of 7-8 K was at Jarrett Bay for a 50 something boat. They're not known for being discounters exactly!
 
Here is a shot inside the boat before wiring:
 

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Here is a shot inside the boat before wiring:


Who glassed that tube in. I have done two of them and I put a Lot more glass in then that is that just a filler around the edge?
 
I dont see any glass at all only putty or am I missing something.
 
All glass work was done in 2006 by a fiberglass expert from Port Huron, Michigan. Stabilizers and tube all vinylester resin; there have been no problems at all. I guess all of the structural stuff for the tube is outside, I documented that with many pics when it was done. I'm not an expert but the guy who did it is so there shouldn't be any problems. After looking at that pic I guess Sky should come out with some nice new gray paint and help me make it "show car quality".

DC
 
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If I paint that, will bring that extra piece of tube over and install it on my boat? :)
 
While I always hesitate to write anything less than positive about another members boat, I have to agree that the glass work on installing the bow thruster tube looks less than acceptable. This comment comes from the installation of a Side Power unit on my 48 about 5 years ago. Did a lot of research on the installation and in the end I did all the work, except for the tube glass work. That was done by Jarrett Bay as they had the Side Power boring tool and a really good fiberglass person. So there may be some differences on another brand, but here is my reaction.

On the outside the fairing of the fiberglass going into the tube just looks too good. The Side Power tube was 3/16'" wall thickness max., maybe slightly less. The technique for glassing was to cut down the 4 or 5 inches of hull bottom surface surrounding the tube, basically all the matt glass down to the structural glass. This was maybe 3/16" of recess. Next the inside the tube was sanded slightly to get a good bonding surface and no more as there is no glass to spare with the tube. All gaps between the outside of the tube and the inside of the hull cut out were packed with West thickened epoxy and faired. Next tabs of biaxial glass were layed up to the depth of the hull resess and folded into the inside of the tube. This created a slightly small diameter at the exits of the tube that were faired on the inside of the tube but not removed. Reason for all this detail is to make the point that if the entry on the tube are faired and slightly flared as I see in the picture, then you can not have any structural glass build up that you need at the intersection of the tube and hull. Looks nice but structurally I am concerned. And quickly, it goes without saying, the inside tube/hull junction should have heavy glass tabbing 360 degrees using multiple layers of structural glass. And epoxy resin is my choice for secondary bonding.

This is just my opinion and the way I had it done. There are always multiple ways to do tasks. I would just recomment going back to the indide of the hull and doing some heavy glass work. The stress and vibration on the tube and joints start when the thruster is used and especially when it sucks in something other than water. Always better over built than under built.

Pete
 
Thanks for your input Pete. I am not a rookie boater and the gentlemen who did the glass work on the stabilizers and the tube has done many of these. This tube is nearly 1" thick and was glassed in using the proper techniques, a bunch of tabbing may not provide any strength in my opinion. Your comments are taken under advisement. Maybe you would be more confident in the job if I showed you the original install photos, but I do not have them on this computer. I am completely confident.

Sky - I have the tube for your boat in stock in my garage (seriously).

DC
 
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Given the wall thickness of your tube is 1", I would agree that it provides many more options for installation. I will reserve my comments for Side Power products, given that information.

Pete
 
More pics of WESMAR installation.
 

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Was having trouble "sizing pics"..... Rivers Bend has installed many thrusters of different makes sizes, etc. Their comment on this unit is that it is "commercial grade" and "not a toy". The performance is outstanding and a nice enhancement to the boat.
 

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