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Stereo Volume Control

  • Thread starter Thread starter Dreamboat
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Dreamboat

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  1. OWNER - I own a Hatteras Yacht
Hatteras Model
53' MOTOR YACHT (1969 - 1988)
My remote stereo volume controls either work poorly (with a lot of static) or they don't work at all. One of them (in the pic below) is seized up and doesn't turn at all.
I'd like to get them working again. Are there more modern volume controls available or can these be fixed or replaced. I couldn't find them at Sams.
Thanks in advance.
 

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It's a standard volume control. PM me if you need. I use them in customers systems all the time.
 
Most likely they can be cleaned/restored to proper condition with any of several different cleaners UNLESS they have actually disintegrated internally. I do a lot of vacuum tube equipment restoration and scratchy/noisy/siezed volume pots are pretty common in equipment that been sitting in a basement/garage and hasn't been used in 40, 50, or more (sometimes a LOT more) years.

WD 40 works fine though purpose-made products like DeOxit are very popular. IMO, the best thing is CorrosionX. One method that works very well for a long, trouble-free operation of such old controls is a thorough spray with the cleaner into the control(s) and, after it is working properly, pack the control's internals with silicone grease (di-electric grease).

You just spray the cleaner into the pot and then turn the knob back/forth through its full travel. Repeat until the scratchiness/ random operation disappears. In the case of a seized control, let the cleaner sit for a bit and then try to work the knob. Don't use excessive force just move it back/forth slightly. As the cleaner does the job, the internal corrosion that is causing it will break loose.

Hold the control so that the cleaner can drain out for the final spraying. Continue to rotate the knob a few times after the excess cleaner drains. Then try to work the silicone grease into the control. This may or may not be very easy to do. Corrosion X is good because it provides lubrication and protection but silicone grease is better if you can get it in there.

Most volume pots can be disassembled but that usually isn't necessary.
 
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Russound makes a stereo line matching unit for $50 maybe $75.

Why rebuild the old when the new is not only cheap but far superior.
 
I agree, a new control means you don't have to mess with it and it will work perfectly and for a long time with no attention.

OTOH, there are three of those pots on our boat and cleaning/lubing all three back in 2004 when we bought the boat only took about an hour and probably not more than a dollar's worth of miracle chemicals. It would take more time than that to replace them when you consider the re-soldering or crimp connecting plus the cost of the controls.

My view is that it's easy to try to fix the old one with cleaners that may be on the boat anyway. If it still won't work, nothing's really been lost - a few cents worth of cleaner. You don't even have to cut/unsolder the leads to do the cleaning and you had to pull the control out of the wall anyway.

But yes, there's no compelling reason to restore the old pot if you prefer not doing that in this application. It's not as if you are restoring an Ampex 350 studio tape machine that recorded Elvis in 1957! :)
 
I'd probably douche it down in place like Mike said rather than cutting and re soldering, but I've never had long lasting results,seems like you can't really blast all the crap out without taking it apart.
 
I'd probably douche it down in place like Mike said rather than cutting and re soldering, but I've never had long lasting results,seems like you can't really blast all the crap out without taking it apart.

Cut, strip and captive wire connector. 5 minutes to swap it out.

They also keep the resistance constant and will offer quieter operation.
 
Cut, strip and captive wire connector. 5 minutes to swap it out.

They also keep the resistance constant and will offer quieter operation.

But if your listing to Elvis or the Beatles what does it really matter?
 
But if your listing to Elvis or the Beatles what does it really matter?

LOL! :) :)

I perform at some venues (guitar/vocals) and when I'm practicing/recording/listening at home I sometimes use digital equipment and sometimes my 1961 Ampex 351 two track tape deck. My wife has often said, "You sound better on the Ampex than you do in real life!" That's probably why some folks prefer tape. I get a lot of request from local artists to record them using that machine. But it weighs 100 lbs as opposed to a 1 lb iPad... ;)
 
Thanks for the advice. I had googled for volume controls, but could not find a quad ganged control. Unless I could find an identical unit I wouldn't know how to wire it correctly. lol. I'll try Mike's cleaning procedure first and if that doesn't achieve results, I'll contact Scott for some replacement units.
 
You might check your speakers. Mine needed to have the foam around the speaker replaced. The old foam was was falling apart. Getting them redone now.
 

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