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My Engine Saga

  • Thread starter Thread starter cww
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cww

Well-known member
Joined
Jun 3, 2012
Messages
979
Status
  1. OWNER - I own a Hatteras Yacht
Hatteras Model
53' MOTOR YACHT (1969 - 1988)
Tale of "watch who you let in your engine room". I wrote a little about this in another thread. It's basically impossible to get the marina to do engine service work these days. There is a labor shortage and as soon as they train somebody and send them to school to be a certified tech with cat, detroit, etc., they bail for a higher paying job elsewhere. My marina has no inboard engine tech at all right now, their one guy retired and the other one they were training to take over from him let them pay for all the schooling and then took another job. They tell you upfront now we can't do anything, they have a list of a couple guys they give you who are all booked up for months. So I asked for a recommendation on the detroit diesel facebook forum, and they told me Sean Silverman. I wanted the engines serviced.

This guy comes at bizarre hours, shows up at like 8pm and works until 5 am, then says he has to leave to be at other jobs. Told me I needed new injectors. I said sure. Puts new injectors in, the engines are down on power and smoking. I spent like 6 months trying to get him back to fix it. He came back one more time and it wasn't any better. During that trip, he broke a racor filter housing, put the engine access panels on the wrong sides and then just kept going when they didn't line up, stripping the screws so I had to use a grinding wheel to get them off, which messed up the wallpaper, so I had to get new wallpaper, knocked an engine room door latch off the wall and lost it, and broke some other little stuff I had to fix. I paid him $8900 for that. In the meantime I'm using the boat but going slow, thinking it'll be ok. I asked mechanic #1 whether it was alright to run the boat until he came back and he said yes.

It wasn't. After no-showing on me and ghosting my text messages, then popping back up weeks later saying he lost his phone, I finally fired him and the broker who is selling my old boat recommended mechanic #2, Florida Yacht Services. They're good, just busy like everybody with multi-week or months of lead time. They said the timing was so far off that it was pre-igniting in some cylinders and others weren't firing which washed down the liners. Long story short the rings are trashed. They took pictures through the inspection ports, the oil control rings are garbage. There's a line in the flat outside edge on those that indicates wear, and it is gone on several cylinders. These were 1800 hour engines. Mechanic #1 also broke the governor on starboard. It was $7800 with mechanic #2 to fix what the first guy messed up. Afterwards, they ran better but they still smoked and I had cylinders that the exhaust were 100+ degrees lower than the cylinder next to it.

So I called the company who did the rebuilds on the 8v53's in my last boat, they do a lot of trucks. They don't do maintenance just large jobs, or I would have called them to begin with. These guys are good, they did inframes on my last boat and both engines were done in a month. 1 week per engine plus a couple weeks to get the heads back from the machine shop. So mechanic #3 drives up here from Miami and confirms what #2 told me.

Now the boat is all torn up and both engines are being rebuilt. I don't have a choice, it looks like a mosquito truck just went by the marina when I start them up. Everybody gives me dirty looks. One the smoke clears about 75% when it warms up, the other doesn't clear and smokes all the time. Like all detroits the boat will still run 18 + knots even with everything in the world wrong with the engines, but I'm not someone who will just run them that way. They didn't smoke at all when I got them 100 hours ago.

Couple things for anybody wondering. The cost of an inframe on an 8v71ti with people I know that they know what they're doing is $23k a side parts & labor, so $46k total. The cylinder kits are backordered from Detroit Diesel, there was a nationwide recall due to defective casting on rings and they haven't caught up with order demand yet. So I went with interstate mcbee, which this guy says is better than what comes OEM from detroit lately. The breakdown was $2500 for the cylinder and seal kits from interstate, $2800 for the machine shop to fluoroscope and recondition both heads, new valves, seats, springs, etc. $1k for new injectors, $131.48 for 2 new thermostats, $650 to rebuild the blower, the cost of parts for rebuilding the turbos depends on how out of tolerance the housings are, so don't know that yet, and the rest is labor. That's per engine, so X2 for all of that. Total nightmare.

The silver lining, not that there really is one, is that being detroits it's "only" a $46k problem. At least I feel lucky that I don't have CAT's or Cummins or it would be a $100k+ problem. I had been saving up for stabilizers, that idea is kaput now. Being that it's what I do for a living I sued mechanic #1 this morning. For those of you not familiar with the justice system, it will produce a nice pretty piece of paper saying that he owes me money, but that doesn't mean I will ever see any of it.

Welcome to boating.
 
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Tale of "watch who you let in your engine room". I wrote a little about this in another thread. It's basically impossible to get the marina to do engine service work these days. There is a labor shortage and as soon as they train somebody and send them to school to be a certified tech with cat, detroit, etc., they bail for a higher paying job elsewhere.

The silver lining, not that there really is one, is that being detroits it's "only" a $46k problem. At least I feel lucky that I don't have CAT's or Cummins or it would be a $100k+ problem. I had been saving up for stabilizers, that idea is kaput now. Being that it's what I do for a living I sued mechanic #1 this morning. For those of you not familiar with the justice system, it will produce a nice pretty piece of paper saying that he owes me money, but that doesn't mean I will ever see any of it.

Welcome to boating.

Terrifying. It's like a horror movie when the crazy gets let into the house and then starts hacking-away.

My former biz partner was so good with Detroits from decades on commercial boats and with Viking. He took a pair of sunk 8v92 750s and rebuilt them for a friend of mine for $12k, total! That friend put thousands of hours on the next few years without a problem...running them hard.
Well, me and the biz partner parted with gears grinding during the 2010 recession. I sure wish I could call his ornery ass up today.
 
In all my years in Jax, Never heard that name of your problem guy.
That name does pop up in Richmond Hill. Same guy?
 
In all my years in Jax, Never heard that name of your problem guy. That name does pop up in Richmond Hill. Same guy?
That’s him. He’s over the line in Georgia but travels to florida to do work often. He’s awful, I wouldn’t wish him on my worst enemy.
 
On FB I've heard both praise and warnings about him. Odd behavior to be sure. Probably judgement proof.
 
Horror stories like this is why I decided to repower instead of rebuilding.
 
What a horrible experience. Feel bad for CWW.
 
Real vendors and service providers have insurance. Hire a fly by night and get burned.

I'm quoting 5 to 7 weeks to new projects and will probably be a it behind most of the time awaiting parts.
 
Good lord. Sorry for your headaches. We don't live forever - lost time on the water is something you can't get back.

I appreciate you writing this up, but for selfish reasons. I'm printing it out to hand to my wife the next time she complains about my greasy fingernails or the fact that she can't park her car in the garage again tonight.
 
That’s him. He’s over the line in Georgia but travels to florida to do work often. He’s awful, I wouldn’t wish him on my worst enemy.

I stopped commenting on the FB DD page because he and some others over there are idiots and have no clue.
 
I feel sorry for you that it took all that time to finally get someone to do a good job, 46K is a lot of money but the peace of mind knowing you have engines that will run for years is priceless. Good luck with mechanics in the future.
 
I’ve been having similar experiences from electrical to engine projects with “mechanics” and the like. I can do small projects, but Detroit’s are a little scary for me. There is such a storage of qualified people around and the. Add to it old Detroits, I’ve decided to take classes at a local tech school on diesel repair as well as electrical classes. I’d rather mess it up myself then let someone else in there and cause more damage.
 
UUUGGGHHHHHHHH.... so sorry for your troubles.... it is a nightmare and I so feel for you!
 
I’ve been having similar experiences from electrical to engine projects with “mechanics” and the like. I can do small projects, but Detroit’s are a little scary for me. There is such a storage of qualified people around and the. Add to it old Detroits, I’ve decided to take classes at a local tech school on diesel repair as well as electrical classes. I’d rather mess it up myself then let someone else in there and cause more damage.

You need to know enough to know when the mechanic is full of crap.
 
Surgery is underway, all the parts have been arriving so it was time for the teardowns. One thing I really like about this boat is even with engine overhauls going on, the sh!tshow is still contained in the engine rooms. My last boat, when I rebuilt the engines the whole boat was a wreck with floor hatches up and parts everywhere for months. On this one you just shut the engine room doors and you can still have drinks on the dock. Obviously I’m searching for the bright side here…
 

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Jesus, Chris, I'm just now seeing this thread! Those engines ran flawlessly on our trip last year, so I'm surprised they needed anything at all. I'm assuming you haven't put that many hours on it since then.

Preventive maintenance is one thing, but the old tried and true, "don't fix it if it ain't broke", seems to be looming large on this one. Maybe you should hire an attorney. :D
 
Jesus, Chris, I'm just now seeing this thread! Those engines ran flawlessly on our trip last year, so I'm surprised they needed anything at all. I'm assuming you haven't put that many hours on it since then.Preventive maintenance is one thing, but the old tried and true, "don't fix it if it ain't broke", seems to be looming large on this one. Maybe you should hire an attorney. :D
It’s so frustrating because the engines were in great shape. I just wanted them serviced, and this guy came well recommended. It’s been a total nightmare, looking back at it he did that thing jiffy lube always gets busted for with the hidden camera news segments where some lady comes in for an oil change and they sell a bunch of extra work.

When he was done the timing was so far off that some cylinders weren’t getting complete fuel burn. The non-idiot mechanics who came in later tell me the unburned diesel then washes the oil off the interior of the cylinder liners and ruins the rings in no time. Didn’t know that was a thing but I sure know now. You’re right, they were running fine I should have said no to the upsell.
 
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It’s so frustrating because the engines were in great shape. I just wanted them serviced, and this guy came well recommended. It’s been a total nightmare, looking back at it he did that thing jiffy lube always gets busted for with the hidden camera news segments where some lady comes in for an oil change and they sell a bunch of extra work.

When he was done the timing was so far off that some cylinders weren’t getting complete fuel burn. The non-idiot mechanics who came in later tell me the unburned diesel then washes the oil off the interior of the cylinder liners and ruins the rings in no time. Didn’t know that was a thing but I sure know now. You’re right, they were running fine I should have said no to the upsell.

Question from the peanut gallery; Why were not these latest guys (non-idiot mechanics) called originally?
 
It’s so frustrating because the engines were in great shape. I just wanted them serviced, and this guy came well recommended. It’s been a total nightmare, looking back at it he did that thing jiffy lube always gets busted for with the hidden camera news segments where some lady comes in for an oil change and they sell a bunch of extra work.

When he was done the timing was so far off that some cylinders weren’t getting complete fuel burn. The non-idiot mechanics who came in later tell me the unburned diesel then washes the oil off the interior of the cylinder liners and ruins the rings in no time. Didn’t know that was a thing but I sure know now. You’re right, they were running fine I should have said no to the upsell.

I reread your original post. There is no timing as your accustomed to on a mechanical Detroit. The injectors are actuated by a lobe on the camshaft it’s all fixed. There is a injector timing procedure but it’s not really timing just adjusting the height of the injector plunger to make sure it depresses the correct distance when the cam lobe pushes it down. Each injector meters the correct amount of fuel into the cylinder basically like pushing a syringe of pre measured fluid. Most likely he put in a bad set of injectors and that was the problem all along. It is highly unlikely you damaged the cylinders with the little running you did. When I rebuilt my 12/71’s more than half the rebuilt injectors were bad. Detroit reliabuilts are the worst. I rejected half the injectors just looking at the erosion on the tips when I pulled them out of the box. I just pulled mine and had them done at a local shop in FtPierce where I know and trust the owner. We were talking about the quality of exchange injectors most have so many hours and age that even rebuilt they still may not operate properly. He found me a set of 12 good cores he rebuilt. I keep them and rotate mine so I’m not down waiting for a couple weeks while he rebuilds them. And in reality mostly he just cleans and checks the spray pattern and flow rate. Hope it all works out.
 
Question from the peanut gallery; Why were not these latest guys (non-idiot mechanics) called originally?

The guys doing the rebuilds are from down south, they won't drive all the way to Jacksonville for routine maintenance. The Florida Yacht Support guys I didn't know about them at the time. I was telling Mike Webster about the situation when they weren't running right and he gave me their number. I wish I had known them to begin with and it wouldn't have been a problem.
 

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