Been piddling with this project for a couple months now. Finally got some non-rainy weather to make some progress.
The idea is to take an old fighting chair I had in storage with a ladder back, and convert the back into a rocket launcher with rigging station and some tackle storage.
In a perfect world I would have built this out of teak but after searching for teak I decided just to go with a birch plywood and epoxy coating which will be painted.
Some goals
- as many rod holders as possible
- as many cup holders as possible
- as large of a rigging station as possible
- as much tackle storage as possible
- look good
First up, I needed to mock something up. With nothing more than a general idea of what size/shape I wanted this thing I needed to mock up on something cheap. So I chose blue foam insulation at home depot. This was approx $13 for a 4x8 sheet.
Cut up a couple of pieces before I got the general shape I was looking for. Traced and cut out discs to use for rod holders and cupholders
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02-19-2018 10:25 AM #1Senior Member
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DIY: Rocket Launcher for fighting chair
Last edited by rustybucket; 04-23-2018 at 11:02 AM.
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02-19-2018 10:26 AM #2Senior Member
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Re: Rocket Launcher for fighting chair build
After the mocking/comping I decided the rod holders were too close together. 2 choices, go from 6 to 4 rod holders.... or make the entire unit wider.... go big or go home baby!!! The added width makes the entire unit approx 47" wide. I sliced my foam piece up and taped a center section in to make the comp piece wider.
Transferring the design over to the birch plywood for cutting.
Two pieces cut
pieces screwed together temporarily, edges routed. More mocking/comping to make sure everytihng is good.
Last edited by rustybucket; 02-19-2018 at 10:32 AM.
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02-19-2018 10:27 AM #3Senior Member
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Re: Rocket Launcher for fighting chair build
The tackle tray was cut out and the two pieces were laminated together using a high quality wood glue. Sorry, no pics of the laminating process. Basically squirt tons of glue, screw the two pieces together, clean up huge mess, lol.
After glue was cured time for some epoxy work.
Filling any gaps/holes in the plywood ends.
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Re: Rocket Launcher for fighting chair build
Very nice !
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02-20-2018 11:16 AM #5Senior Member
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02-20-2018 11:25 AM #6
Re: Rocket Launcher for fighting chair build
Scott
41C117 "Hattatude"
Port Canaveral Florida.
Marine Electronics and Electrical Products Distributor.
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02-20-2018 11:48 AM #7Senior Member
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02-22-2018 09:38 AM #8Senior Member
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02-22-2018 09:59 AM #9
Re: Rocket Launcher for fighting chair build
Just a thought. Why not laminate pvc board or another core material that is rot proof instead of using wood. It's almost the same to shape it and would never rot.
Scott
41C117 "Hattatude"
Port Canaveral Florida.
Marine Electronics and Electrical Products Distributor.
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02-22-2018 10:22 AM #10Senior Member
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Re: Rocket Launcher for fighting chair build
There are multiple core materials that could have been used here. This piece will be fully encapsulated by epoxy and then painted, so it shouldn't rot, even if exposed. But it will be covered at all times when not in use, which should also lend to it not rotting.
I'm not a real big fan of the flexability of the pvc stuff. In this situation I wanted rigid and strength. There will be quite a considerable force put on this thing if an 80w drag is locked down on it while fishing. Plus people leaning/sitting/standing on it (even if they are not supposed to) Weight wasn't all that important for this project.
But to answer the original question. Wood is extremely strong/durable, locally available, cheap ($50 for a 4x8 piece of 3/4" birch), easy to work with, and if properly built/sealed will outlast me. For those reasons I felt it was the best core to use for this project.
Of course, my first plans were to use teak, but availability of quality teak was going to make it difficult to source and cost more than I felt was necessary.